Getting The Right Blast Room For Your Operation
There are a number of factors to consider when adding a blast room or abrasive blasting system to your powder coating or painting operation. It doesn't matter what type of dry blasting system you might be considering, this guide is designed to help answer your questions and plan to your success.
Note: Though uncommon, wet blasting systems, additionally known as slurry blasting systems, are typically used. This article focuses on dry blasting systems, significantly these designed for manual blasting by one or more operators inside a walk-in dimension metal enclosure.
Part 1: The Blasting Enclosure
Before deciding on a blast room, it’s finest to familiarize yourself with a few of the options common throughout most manufacturers. Almost all blast rooms characteristic a sq. roof design instead of hip-model roofs. The sq. roof construction permits for more operator movement, easier load-in and load-out, and has higher lighting. Light gauge hip roof models – which are sometimes the most affordable on the market – could not provide the durability and usability you're looking for.
Wall and roof panels are often available in thicknesses that range from 18 to 10 gauge or thicker. As a general rule, the heavier the wall thickness, the higher the cost. Everybody desires a heavy duty blast room, however heavier construction usually presents no real benefit because high-wear areas are typically covered by rubberized shielding.
Blast rooms are commonly outfitted with a moderate number of multi-tube fluorescent light fixtures and feature safety glass with a purpose to meet code.
Upgrades To The Blasting Enclosure
While there isn’t much to upgrade when it comes to the cabin of standard blast rooms, the door design is one space of the cabin’s development the place upgrades are typically definitely worth the cost. The foremostity of professional-grade blast rooms embrace conventional swinging doors with louvered openings. Premium models could function perforated doors with adjustable splash shields to keep spent media inside the blast room while permitting contemporary air to be drawn into the enclosure. Ruggedized cloth or rubber roll up doors can be requested at an additional cost. They help reduce the amount of shop house required.
A typical blast room ships with one full-width, full-height door set, and will have one or more separate personnel doors. Some manufacturers offer a curtain wall or curtain door option to reduce cost, however these configurations will not be popular with most shop owners because they don’t provide as a lot containment as different designs.
Get The Proper Size
Make positive the blast room is the precise size. Many of the considerations we outlined in our powder coating oven measurement guide will probably be applicable right here, but make sure you give your parts and your operator loads of room. For instance, if the components it's essential blast are very tall, consider adding some additional height to the cabin so that you won’t continually be blasting into your light fixtures or the unprotected ceiling surface. Additionally, if the half you wish to blast takes up the keyity of the cabin, give your operator further width and size to safely work across the half without standing in a stream of blasting media bouncing back towards him.
Part 2: Blast Pot
The blast pot (also referred to as a blasting pot, pressure pot, pressure vessel, media blaster or portable blaster) is the appliance that does the actual blasting. There are a number of blast pots on the market, but all of them work essentially the identical way. A blast pot is a pressurized container with a hose and spray nozzle attached. Abrasive media is loaded into the blast pot and sealed air-tight. As soon as sealed, the media is pressurized using compressed air. A valve on the end of the hose is managed by the operator. When the valve is opened, compressed air forces the media to journey down the hose and spray out the nozzle.
For more info regarding custom blast rooms look into our own page.
Note: Though uncommon, wet blasting systems, additionally known as slurry blasting systems, are typically used. This article focuses on dry blasting systems, significantly these designed for manual blasting by one or more operators inside a walk-in dimension metal enclosure.
Part 1: The Blasting Enclosure
Before deciding on a blast room, it’s finest to familiarize yourself with a few of the options common throughout most manufacturers. Almost all blast rooms characteristic a sq. roof design instead of hip-model roofs. The sq. roof construction permits for more operator movement, easier load-in and load-out, and has higher lighting. Light gauge hip roof models – which are sometimes the most affordable on the market – could not provide the durability and usability you're looking for.
Wall and roof panels are often available in thicknesses that range from 18 to 10 gauge or thicker. As a general rule, the heavier the wall thickness, the higher the cost. Everybody desires a heavy duty blast room, however heavier construction usually presents no real benefit because high-wear areas are typically covered by rubberized shielding.
Blast rooms are commonly outfitted with a moderate number of multi-tube fluorescent light fixtures and feature safety glass with a purpose to meet code.
Upgrades To The Blasting Enclosure
While there isn’t much to upgrade when it comes to the cabin of standard blast rooms, the door design is one space of the cabin’s development the place upgrades are typically definitely worth the cost. The foremostity of professional-grade blast rooms embrace conventional swinging doors with louvered openings. Premium models could function perforated doors with adjustable splash shields to keep spent media inside the blast room while permitting contemporary air to be drawn into the enclosure. Ruggedized cloth or rubber roll up doors can be requested at an additional cost. They help reduce the amount of shop house required.
A typical blast room ships with one full-width, full-height door set, and will have one or more separate personnel doors. Some manufacturers offer a curtain wall or curtain door option to reduce cost, however these configurations will not be popular with most shop owners because they don’t provide as a lot containment as different designs.
Get The Proper Size
Make positive the blast room is the precise size. Many of the considerations we outlined in our powder coating oven measurement guide will probably be applicable right here, but make sure you give your parts and your operator loads of room. For instance, if the components it's essential blast are very tall, consider adding some additional height to the cabin so that you won’t continually be blasting into your light fixtures or the unprotected ceiling surface. Additionally, if the half you wish to blast takes up the keyity of the cabin, give your operator further width and size to safely work across the half without standing in a stream of blasting media bouncing back towards him.
Part 2: Blast Pot
The blast pot (also referred to as a blasting pot, pressure pot, pressure vessel, media blaster or portable blaster) is the appliance that does the actual blasting. There are a number of blast pots on the market, but all of them work essentially the identical way. A blast pot is a pressurized container with a hose and spray nozzle attached. Abrasive media is loaded into the blast pot and sealed air-tight. As soon as sealed, the media is pressurized using compressed air. A valve on the end of the hose is managed by the operator. When the valve is opened, compressed air forces the media to journey down the hose and spray out the nozzle.
For more info regarding custom blast rooms look into our own page.